Manual gearbox - rod gearchange

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Rod Gearchange    
Introduced for 1973 on Mini Saloons and Estates and for 1976 on Vans and Pick Ups, the rod change system was simpler (kept the production engineers 
happy) and therefore cheaper (happy accountants), more robust (happy owners) and easier to use (ditto) than the previous choice of direct or remote 
gearchange.  The 'modified Mini' fraternity mourned the loss of positive location offered by the outgoing remote system's beefy casting, but soon welcomed 
the extra space inside the gearbox case which just about allowed the dream of a five speed Mini gearbox conversion to become reality.  The success of the 
rod change gearbox led to it being used virtually without modification for the last 27 years of the Mini's 41 year production life.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
1 22A1932 GEAR LEVER 1 1973-96.
  UKE100790 GEAR LEVER 1 1997 on.
2 22G2316 KNOB, gear lever, Bakerlite 1 1973-80.
3 22G2319 KNOB, gear lever, wood 1 1979, Mini Special.
4 DAM4440 KNOB, gear lever, nylon with clear plastic insert 1 1980-85.
5 UKJ10005 KNOB, gear lever, nylon with clear plastic insert 1 1985-96.
6 UKJ100220 KNOB, gear lever, wood 1 1993-96, certain limited editions.
7 UKJ100410PMA KNOB, gear lever, leather, Black 1 1997 on.
  UKJ100410SMK KNOB, gear lever, leather, Light Stone Beige 1 1997 on.
  UKJ100230CEP KNOB, gear lever, leather, Red 1 1997 on, Classic Leather Option.
  UKJ100230HDZ KNOB, gear lever, leather, Porcelain Green 1 1997 on, Classic Leather Option.
  UKJ100230JCH KNOB, gear lever, leather, Prussian Blue 1 1997 on, Classic Leather Option.
  UKJ100410HDC KNOB, gear lever, leather, County Green 1 1998, Cooper Sports limited edition.
  UKJ100610PMA KNOB, gear lever, leather, Black 1 1998-99, Paul Smith, Mini 40 and John Cooper limited editions. 2000, Seven, Knightsbridge and Cooper.
  UKJ100610SMK KNOB, gear lever, leather, Light Stone Beige 1 1999, Mini 40.
8 UKJ100950MDC KNOB, gear lever, alloy 1 2000, Cooper Sport.
9 22G1434 RETAINER, gear lever 1  
10 DAM2670 PIN, gear lever retaining, long 1  
11 22G2277 PIN, gear lever retaining, short 1  
12 DAM3670 HOUSING, gear lever 1 Includes gear lever retaining pins and lower bushes.
13 42H1214 BUSH, housing, lower 2  
14 DAM8621 COVER, lower, housing 1  
15 22G2026 BRACKET, housing to mounting rubbers 1  
16 BT606281 BOLT, bracket to housing 1  
17 LNZ106 NUT, nyloc 1  
18 22G2205 MOUNTING, rubber 2  
19 FNZ105 NUT 2  
20 LWZ205 WASHER, locking 2  
21 22G2792 EXTENSION, gearchange rod 1  
22 42H1199 ROD, extension support 1  
23 22G1930 ROD, gear change 1 1973-92; not 1990 on, 1275.
  UKN10023 ROD, gear change 1 1990 on, 1275.
24 42H1116 COUPLING, gear change rod to selector shaft 1  
25 RPS1416 ROLL PIN, rod and coupling securing 3  
26 AHU1672 OIL SEAL, selector shaft, in differential cover 1  
27 DAM7764 BUSH, selector shaft 1 1973-85 approx.; replace with SSK001 selector oil seal kit.
28 DAM8706 BUSH, aluminium, selector shaft 1 1985 approx. on (improved design).
29 CDU1563 O RING, selector shaft 1 1985 approx. on (improved design).
30 DAM3022 GAITER, selector shaft 1  
Selector shaft oil seal failure was always a problem on rod gearchange Minis (as any late-model Mini owner with oil drips on their garage floor will know).  
The most common remedy effected by owners in the past was to put two oil seals one behind the other on the selector shaft (there's just enough space to 
do so), the outer one of the two acting both as a secondary seal and also as a secondary shield behind the gaiter, protecting the inner seal from under-body 
muck and grit.  Most importantly, the second seal helped to support the selector shaft and hold it in alignment in the gearbox casing.  Factory engineers 
finally came up with a remedy in 1985, fitting a modified selector shaft bush with a new O ring to improve the selector shaft alignment.  We of course 
supply all these parts separately, but we've also put them together as an easy-to-buy, easy-to-fit kit for the owner to modify a pre-1985 Mini or repair a 
later model.      
Ill. No. Part No. Description Qty. Rqd. Remarks
31 SSK001 SELECTOR OIL SEAL KIT 1 Includes oil seal, gaiter and improved bush and O ring.
32 22A1936 ROD, steady, gear lever housing 1 1973-85.
  DAM5067 ROD, steady, gear lever housing 1 1985-92, not 1990 on, 1275.
  UKN10032 ROD, steady, gear lever housing 1 1990 on, 1275.
33 13H7286 BUSH, Metalastic, steady rod to gearbox case 1  
34 BT605161 BOLT, steady rod to bush 1  
35 LNZ505 NUT, nyloc, thin 1  
36 PWZ105 WASHER, plain 1  
37 LNZ508 NUT, nyloc, thin, steady rod to gear lever housing 1  
38 PWZ108 WASHER, plain 1  
39 GAE191 SWITCH, reversing lights 1  
40 22A1613 NUT, locking reversing light switch 1  
41 CZH4278 GAITER, gearlever 1 Use when leather gaiter not fitted.
42 PAM5130 GAITER, gearlever, inner 1 Use when leather gaiter fitted.
43 FJL10016 GAITER, gearlever, outer, leather, black and red 1  
  FJL100480JCH GAITER, outer, PVC, prussian blue 1 When fitted.
  FJL101210RKX GAITER, outer, PVC, stone beige/bright 1 Original fitment 1997 on.
  FJL101210WFE GAITER, outer, PVC, grenadine red/chrome 1 Original fitment 40th Anniversary.
  FJL101210WFG GAITER, outer, PVC, prussian blue/chrome 1 Original fitment 40th Anniversary.
  FJL101210CAC GAITER, outer, PVC, tartan red 1 Original fitment Classic 2000 Seven.
The leather gaiter is also supplied in alternative colour and bright finisher styles to match the interior trim of other later 1990s models.  Please contact us for details of availability. 
         
Ill. No. Part No. Description Qty. Rqd. Remarks
44 JPC6519 INSULATION, gearlever aperture 1 Use when leather gaiter fitted.
45 FJN10003 PLATE, gearlever gaiter to floor 1  
46 PTZ1006 SCREW, plate to floor 4  
         
Between 1985 and 1992, Minis bound for Germany were equipped with a vacuum advance cut-out solenoid, operated by a switch on the gearchange.  This naturally necessitated the use of several modified or new gearchange components.  Only those that differ from standard are listed below:
Ill. No. Part No. Description Qty. Rqd. Remarks
47 DAM8066 HOUSING, gear lever 1 1985-88; Germany, without brake servo.
48 DAM6328 COVER, lower, housing 1 1985-88; Germany, without brake servo.
49 DAM6143 BRACKET, gear lever housing 1 1985-88; Germany, without brake servo.
50 SH604041 SCREW, bracket to housing 3 1985-88; Germany, without brake servo.
51 LWZ404 WASHER, shakeproof 3 1985-88; Germany, without brake servo.
52 DAM6049 ROD, extension support 1 1985-88; Germany, without brake servo.
53 DAM8618 HOUSING, gear lever 1 1988-92; Germany, with brake servo.
54 DAM8623 COVER, lower, housing 1 1988-92; Germany, with brake servo.
55 DAM8604 BRACKET, gear lever housing 1 1988-92; Germany, with brake servo.
56 SH604041 SCREW, bracket to housing 5 1988-92; Germany, with brake servo.
57 LWZ404 WASHER, shakeproof 5 1988-92; Germany, with brake servo.
58 DAM8587 BODY, 4th gear switch 1 1988-92; Germany, with brake servo.
59 DAM8592 SEAL, gear lever housing, front 1 1988-92; Germany, with brake servo.
60 DAM8591 SEAL, gear lever housing, rear 1 1988-92; Germany, with brake servo.
61 NY108041 NUT, nyloc, M8 2 1988-92; Germany, with brake servo.
62 DAM8588 WASHER, sealing, special 2 1988-92; Germany, with brake servo.
63 DAM8599 ROD, gear change 1 1988-92; Germany, with brake servo.
64 ADU5066 SWITCH, gearbox, 4th gear, solenoid valve operating 1  
         
Rod Gearchange Quickshift Kit    
Available as an easy-to-fit conversion for all rod change Minis, the quickshift drastically cuts the truck-like distance between gears, making
gearchanges a fast, efficient pleasure instead of a work-out for your arm!  Engineered with great integrity by Kent Auto Developments, the kit
includes a new, chromed gear lever and bush, plus a revised retainer assembly.    
Ill. No. Part No. Description Qty. Rqd. Remarks
65 1013216 QUICKSHIFT KIT 1  
         
Accessory Gear Lever Knobs    
Accessory Mini gear lever knobs are available from Somerford Mini to spruce up your gear lever,  providing a smart alternative to the often basic and 
frequently unavailable original knobs.  Please order by selecting the relevant part number for leather, wood or burr walnut finish, and then quote in your 
order the insert badge you require; you can choose from the following - 'Mini' (with side view of car), Mini winged logo, 'Cooper', Cooper laurel wreath 
Mini' (with side view of car) 'Mini' winged logo 'Cooper' 'Mini Cooper' laurel wreath 'GT' Union flag Chequered flags Skull and crossbones (hmm... nice!)
         
Ill. No. Part No. Description Qty. Rqd. Remarks
66 BG2702 KNOB, gear lever, black leather 1  
67 BG2602 KNOB, gear lever, wood 1  
  BWGK KNOB, gear lever, burr walnut 1  
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