Carburetters - single hs4 (capstat) 1975-92

Part No: PWZ104
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Part No: AJD8104Z
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NUT-1/4 BSF
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Part No: FNZ206
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Part No: PWZ106
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WASHER- PLAIN 3/8 ID SMALL OD
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Part No: LWZ304
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Part No: 12G2125
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Part No: AUC1038
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Part No: AUC1151
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Part No: AUC1152
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Part No: AUC1206
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Part No: AUC1215
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Part No: AUC1249
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Part No: AUC1310
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Part No: AUC1375
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Part No: AUC2002
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Part No: AUC2054
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Part No: AUC2099
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Part No: AUC2114
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Part No: AUC2451
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Part No: AUC4387
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Part No: AUC8400
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Part No: AUC8473
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Part No: AUD2071
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Part No: AUD2193
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Part No: AUD2219
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Part No: AUD2429
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SPRING-CAM LEVER-HS4 CARBS
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Part No: AUD3306
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Part No: AUD3586
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Part No: AUD4150
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Part No: AUE1111
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Part No: AUE266
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Part No: AUE811
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GASKET KIT-HS4 CARBURETTERS
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Part No: CRK121
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Part No: CUD1002
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Part No: CUD1025
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Part No: CUD1037
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Part No: CUD4103
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Part No: FZX1043
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USE: FZX3014
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Part No: FZX1044
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Part No: FZX1045
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Part No: FZX1142
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Part No: FZX1146
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Part No: FZX1150
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Part No: FZX1152
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Part No: FZX1160
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Part No: FZX1164
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Part No: FZX1415
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Part No: FZX1535
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Part No: FZX3013
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Part No: JZX1039
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Part No: JZX1179
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Part No: LZX1111
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JET-HS4-SINGLE WAX STAT
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Part No: LZX1968
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Part No: WZX1100
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THROTTLE DISC KIT-HS4 CARBS.
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JET BEARING-KIT-HS2;4;6 CARBS
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Part No: BH504161
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Part No: AUC1038STAMP
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Carburetter Assemblies
From 1975 up until 1992, with the exceptions of a few models built between 1975 and 1977 and the 1990-91 Cooper, all Minis used the later design of single 1 1/2" HS4 carburetter with a 'Capstat' temperature compensating jet (also known as Waxstat). This carburetter type is detailed in this section; earlier HS4 carburetters with conventional, non-temperature compensating jets, fitted between 1964 and 1977, can be found in the previous section.
         
Identification of your HS4 is absolutely necessary before ordering parts. It should be a simple matter of looking at the aluminium tag attached to one of the float chamber lid screws; the number stamped on the tag should correspond to one of the carburetter part numbers listed here. Failing that, if the tag is missing, a study of the applications below will help.
         
Reconditioned and in some instances new carburetters are available; please contact us for details.
         
848cc Carburetter Assemblies
Ill. No. Part No. Description Qty. Rqd. Remarks
1 FZX1043 CARBURETTER ASSEMBLY, HS4 1 1975-76.
  FZX1142 CARBURETTER ASSEMBLY, HS4 1 1976-84.
         
998cc Carburetter Assemblies
Ill. No. Part No. Description Qty. Rqd. Remarks
  FZX1044 CARBURETTER ASSEMBLY, HS4 1 1975-76.
  FZX1146 CARBURETTER ASSEMBLY, HS4 1 1976-82.
  FZX1415 CARBURETTER ASSEMBLY, HS4 1 1982-91; not catalyst models.
  FZX1416 CARBURETTER ASSEMBLY, HS4 1 1982-91; not catalyst models. Alternative.
  FZX1535 CARBURETTER ASSEMBLY, HS4 1 1989-92; catalyst models.
         
998cc Carburetter Assemblies, Canada and Sweden
Ill. No. Part No. Description Qty. Rqd. Remarks
  FZX1150 CARBURETTER ASSEMBLY, HS4 1 1977-80; Canada.
  FZX1152 CARBURETTER ASSEMBLY, HS4 1 1977-80; Sweden.
         
1098cc Carburetter Assemblies
Ill. No. Part No. Description Qty. Rqd. Remarks
  FZX1045 CARBURETTER ASSEMBLY, HS4 1 1975-76; Europe (not UK).
  FZX1160 CARBURETTER ASSEMBLY, HS4 1 1976-82; Europe (incl. UK).
         
1275cc Carburetter Assemblies
Ill. No. Part No. Description Qty. Rqd. Remarks
  FZX1046 CARBURETTER ASSEMBLY, HS4 1 1975-76.
  FZX1164 CARBURETTER ASSEMBLY, HS4 1 1976-80.
         
New Replacement Carburetter Assemblies
For some original carburetter types, two new replacement carburetter assemblies have been made available:
         
Ill. No. Part No. Description Qty. Rqd. Remarks
  FZX3013 CARBURETTER ASS'Y, HS4, replacement type 1 Replaces FZX1150, FZX1152, FZX1415, FZX1416, and FZX1535 carburetters.
  FZX3014 CARBURETTER ASS'Y, HS4, replacement type 1 Replaces FZX1043, FZX1044, FZX1045, FZX1046, FZX1142, FZX1146, FZX1160 and FZX1164 carburetters.
         
Gasket, Service, Rebuild and Sundries Kits
A gasket kit includes manifold gasket, air filter gasket, suction chamber damper washer, float lid gasket and jet union washer and seal.
Ill. No. Part No. Description Qty. Rqd. Remarks
2 AUE811 GASKET KIT, HS4 carburetter 1  
         
A service kit includes the gasket kit, plus float chamber needle and seat, jet assembly and clip for the jet pick up link.
Ill. No. Part No. Description Qty. Rqd. Remarks
3 CSK65 SERVICE KIT, HS4 carburetter 1  
         
A rebuild kit includes the service kit, plus throttle spindle, throttle spindle bushes, throttle disc and throttle disc screws.
Ill. No. Part No. Description Qty. Rqd. Remarks
4 CRK121 REBUILD KIT, HS4 carburetter 1 For FZX1043, FZX1044, FZX1142, FZX1146, FZX1415, FZX1416 and FZX1535 carburetters.
  CRK123 REBUILD KIT, HS4 carburetter 1 For FZX1045, FZX1150, FZX1152 and FZX1160 carburetters.
  CRK129 REBUILD KIT, HS4 carburetter 1 For FZX1046 and FZX1164 carburetters.
         
A sundries kit includes choke cam pivot bolt and tubes, suction chamber screws, float lid screws and washers, stop screws and springs, jet nut, jet spring and washer, spindle lock tab and float pivot pin.
Ill. No. Part No. Description Qty. Rqd. Remarks
5 CSK003 SUNDRIES KIT, HS type carburetter 1  
         
Components
Ill. No. Part No. Description Qty. Rqd. Remarks
6 AUD9988 SUCTION CHAMBER ASSEMBLY 1 For all carburetters except FZX1535.
  LZX1968 SUCTION CHAMBER ASSEMBLY 1 For FZX1535 carburetters.
7 AUD4251 SCREW, locking needle 1 Included in suction chamber assembly.
8 JZX1394 SCREW, chamber to body 3  
9 AUC8103 DAMPER, suction chamber 1 For all carburetters except FZX1043 and FZX1142.
  CUD4103 DAMPER, suction chamber 1 For FZX1043 and FZX1142 carburetters.
10 AUC4900 WASHER, fibre, damper 1  
11 AUC4387 SPRING, piston, red 1 For all carburetters except FZX1535.
  AUD4355 SPRING, piston, red 1 For FZX1535 carburetters.
12 WZX1120 PISTON GUIDE KEY KIT 1  
13 AUC2054 KEY, piston guide 1 Included in piston guide key kit.
14 AUC2099 SCREW, piston guide key 1 Included in piston guide key kit.
15 AUC1249 PIN, piston lift 1 If fitted.
16 AUC1151 SPRING, piston lift pin 1  
17 AUD4150 CIRCLIP, piston lift pin 1  
18 CUD1002 NEEDLE, jet, biased (AAC) 1 For FZX1415, FZX1416 and FZX1535 carburetters.
  CUD1025 NEEDLE, jet, biased (ABB) 1 For FZX1046 and FZX1164 carburetters.
  CUD1037 NEEDLE, jet, biased (ABP) 1 For FZX1045 and FZX1160 carburetters.
  NZX4004 NEEDLE, jet, biased (ADD) 1 For FZX1150 carburetters.
  NZX4005 NEEDLE, jet, biased (ADE) 1 For FZX1044 and FZX1146 carburetters.
  NZX4006 NEEDLE, jet, biased (ADF) 1 For FZX1152 carburetters.
  NZX4008 NEEDLE, jet, biased (ADH) 1 For FZX1043 and FZX1142 carburetters.
19 WZX1276 NEEDLE GUIDE KIT 1  
20 JZX1039 GUIDE, needle 1 Included in needle guide kit.
21 AUD3306 SPRING, needle 1 Included in needle guide kit.
22 LZX1111 JET ASSEMBLY 1 Capstat jet body with blue identification sleeve.
23 AUE1111 JET ASSEMBLY 1 Replacement non-Capstat type jet.
Note that if converting a Capstat carburetter to non-Capstat, along with the replacement jet listed above the pick up lever and link conversion kit BFS701SUR and cam lever spring AUD2432 will also be required.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
24 AUD2129 NUT, jet union 1 Included in jet assembly.
25 AUD2193 WASHER, jet union 1 Included in jet assembly.
26 AUD2194 SEAL, jet union 1 Included in jet assembly.
27 WZX1442 JET BEARING KIT 1  
28 JZX1182 BEARING, jet 1 Included in jet bearing kit.
29 AUC2002 NUT, jet locking 1 Included in jet bearing kit.
30 AUC2114 SPRING, jet locking 1 Included in jet bearing kit.
31 JZX1183 NUT, jet adjusting 1 Included in jet bearing kit.
32 AUC1310 FLOAT CHAMBER, RH mounting 1  
33 AUD2071 ADAPTOR, float chamber mounting 1 Natural coloured die cast metal.
34 BH504161 BOLT, float chamber attachment 1  
35 LWZ304 WASHER, locking 1  
36 PWZ104 WASHER, plain 1  
37 AUE266 FLOAT CHAMBER LID ASS'Y 1 Includes float, needle and seat and float lid gasket.
38 WZX1300 FLOAT KIT 1 Includes float lid gasket.
39 AUC1152 PIN, float hinge 1  
40 WZX1100 NEEDLE AND SEAT ASS'Y, float chamber 1 Includes float lid gasket.
41 AUC8459 GASKET, float lid 1  
42 AUC1215 PLATE, baffle 1  
43 WZX1287 FLOAT LID SCREW KIT 1  
44 JZX1394 SCREW, float lid attachment 3 Included in float lid screw kit.
45 AUC2246 WASHER, locking 3 Included in float lid screw kit.
46 AUC1038 TAG, carburetter identification 1  
AUC1038 is a blank tag; when ordering, please state the carburetter assembly number you require stamped on the tag.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
47 WZX1177 THROTTLE SPINDLE KIT 1 Includes lock tab, disc screws, manifold and air filter gaskets.
48 AUD3080 BUSH, throttle spindle 2  
Note that the throttle spindle bosses on the carburetter body must be reamed to 9.5mm diameter before fitting bushes.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
49 WZX1324 THROTTLE DISC KIT 1 For FZX1043, FZX1044, FZX1142, FZX1146, FZX1415 and FZX1416 carburetters.
  WZX1322 THROTTLE DISC KIT 1 For FZX1535 carburetters.
  WZX1325 THROTTLE DISC KIT 1 For FZX1045, FZX1150, FZX1152 and FZX1160 carburetters.
A throttle disc kit includes throttle disc, throttle disc screws, manifold and air filter gaskets.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
50 AUC1358 SCREW, throttle disc to spindle 2  
51 AUD2787 LEVER, throttle return 1 Not sealed adjustment carburetters.
52 WZX981 THROTTLE STOP SCREW KIT 1 Not sealed adjustment carburetters.
53 AUC8483 SCREW, throttle return lever stop 1 Not sealed adjustment carburetters; included in throttle stop screw kit.
54 AUC2451 SPRING, stop screw 1 Not sealed adjustment carburetters; included in throttle stop screw kit.
55 JZX1179 LEVER, throttle return 1 Sealed adjustment carburetters.
56 AUC8483 SCREW, throttle return lever stop 1 Sealed adjustment carburetters.
57 AUD4771 CLIP, stop screw 1 Sealed adjustment carburetters.
58 AJD8104Z NUT, throttle spindle 1  
59 AUC1206 LOCK TAB, throttle spindle 1  
60 WZX981 IDLE ADJUSTING SCREW KIT 1 Not sealed adjustment carburetters.
61 AUC8483 SCREW, idle adjusting 1 Not sealed adjustment carburetters; included in idle screw kit.
62 AUC2451 SPRING, idle adjusting screw 1 Not sealed adjustment carburetters; included in idle screw kit.
63 JZX1180 SCREW, idle adjusting 1 Sealed adjustment carburetters.
64 AUD3586 O RING, idle adjusting screw 1 Sealed adjustment carburetters.
65 AUD2859 CHOKE CAM LEVER 1  
66 WZX1339 CHOKE RETURN SPRING KIT 1  
67 AUD4867 SPRING, cam lever 1 Included in choke return spring kit.
68 AUD2432 SPRING, cam lever 1 Required if converting from Capstat jet to non-Capstat jet.
69 AUC1375 SPRING, pick up lever 1 Included in choke return spring kit.
70 AUD2429 WASHER, choke cam lever 1  
71 AUC8400 BOLT, pivot 1  
72 AUC8473 TUBE, pivot bolt, inner 1  
73 AUD2430 TUBE, pivot bolt, outer 1  
74 AUD2433 WASHER, distance 1  
75 AUD4870 LEVER, pick up 1  
76 WZX1354 LINK KIT, pick up 1  
77 AUD4877 LINK, pick up 1 Included in pick up link kit.
78 JZX1259 CLIP, link 1 Included in pick up link kit.
79 BFS701SUR LEVER AND LINK KIT, pick up 1 Required if converting from Capstat jet to non-Capstat jet.
80 12G2125 GASKET, air filter 1  
81 AUD2219 GASKET, manifold and insulator 3  
82 FNZ206 NUT, carburetter to manifold 2  
83 PWZ106 WASHER, plain 2  
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Part No: AUC1038STAMP
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Part No: BH504161
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Part No: WZX981
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Part No: WZX1442
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