Heater hoses, water control valves and cables 1988 on

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HEATER HOSE KIT-MPI
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Heater Hoses       
998cc with Brake Servo, 1988-92    
(water valve in engine bay in heater inlet hose;    
hot water supplied from cylinder head adaptor)    
Ill. No. Part No. Description Qty. Rqd. Remarks
1 HHK003 HEATER HOSE KIT, with clips 1 1988-91.
  HHK004 HEATER HOSE KIT, with clips 1 1991-92.
2 12G2534 ADAPTOR, cylinder head 1  
3 88G221 GASKET, adaptor to cylinder head 1  
4A TAM1368 SCREW, adaptor to cylinder head 2 Fitted to majority of cars.
4B 53K402 STUD, adaptor to cylinder head 2 Fitted to early cars only.
4C FNZ104 NUT, plain 2 Fitted to early cars only.
4D LWZ204 WASHER, locking 2 Fitted to early cars only.
5 NAM8677 HOSE, adaptor to water valve 1  
6 JHB10002 HOSE, water valve to heater inlet (lower) 1 1988-91.
  JHB10018 HOSE, water valve to heater inlet (lower) 1 1991-92.
7 JHC10004 HOSE, heater outlet (upper) to bottom hose 1 1988-91.
  GRH1219 HOSE, heater outlet (upper) to bottom hose 1 1991-92.
8 JEP10007 FLANGE AND PIPES KIT, matrix 1 Repairs heater matrix inlet and outlet pipes.
9 PCP10006 TUBE, reducing, outlet hose to bottom hose 1  
10 GHC608 CLIP, Jubilee, heater hoses 6  
11 GHC507 CLIP, Jubilee, bottom hose 1  
12 PEU10016 P CLIP, hose to rocker cover 1  
13 CDU2153 CLIP, hose to hose 1  
14 CLP6235 GROMMET, heater hoses through dash 2  
         
1275cc Cooper Carburetter, 1990-91    
(water valve in engine bay in heater outlet hose;    
hot water supplied from thermostat sandwich plate)    
Ill. No. Part No. Description Qty. Rqd. Remarks
15 HHK005 HEATER HOSE KIT, with clips 1 RHD.
  HHK006 HEATER HOSE KIT, with clips 1 LHD.
16 JHC10004 HOSE, thermostat to heater inlet (lower) 1 RHD.
  JHC10007 HOSE, thermostat to heater inlet (lower) 1 LHD.
17 JHB10017 HOSE, heater outlet (upper) to water valve 1  
18 JEP10007 FLANGE AND PIPES KIT, matrix 1 Repairs heater matrix inlet and outlet pipes.
19 GHC608 CLIP, Jubilee, heater hoses 4  
20 GHC608 CLIP, Jubilee, water valve to bottom hose 1  
21 CDU2153 CLIP, hose to hose 1  
22 CLP6235 GROMMET, heater hoses through dash 2  
         
1275cc Carburetter, 1992-94    
(water valve in engine bay in heater inlet hose;    
hot water supplied from thermostat sandwich plate)    
Ill. No. Part No. Description Qty. Rqd. Remarks
23 HHK007 HEATER HOSE KIT, with clips 1  
24 GRH1221 HOSE, thermostat to water valve 1  
25 JHB10018 HOSE, water valve to heater inlet (lower) 1  
26A JHC10008 HOSE, heater outlet (upper) to bottom hose 1  
26B JEP10008 FLANGE AND PIPES KIT, matrix 1 Stainless steel.  Repairs heater matrix inlet and outlet pipes.
27 PCP10095 TUBE, outlet hose to bottom hose 1  
28 GHC608 CLIP, Jubilee, heater hoses and bottom hose 7  
29 CDU2153 CLIP, hose to hose 1  
30 CLP6235 GROMMET, heater hoses through dash 2  
         
1275cc Single Point Injection, 1991-96    
(water valve in engine bay in heater inlet hose;    
hot water supplied from thermostat sandwich plate)    
Ill. No. Part No. Description Qty. Rqd. Remarks
31 HHK008 HEATER HOSE KIT, with clips 1  
32 PCH10532 HOSE, thermostat to water valve and manifold 1  
33 JHB10018 HOSE, water valve to heater inlet (lower) 1  
34A JHC10017 HOSE, heater outlet (upper) to bottom hose 1  
34B JEP10008 FLANGE AND PIPES KIT, matrix 1 Stainless steel.  Repairs heater matrix inlet and outlet pipes.
36 GHC608 CLIP, Jubilee, heater hoses and bottom hose 8  
37 CDU2153 CLIP, hose to hose 1  
38 CLP6235 GROMMET, heater hoses through dash 2  
         
1275cc Single Point Injection, 1997 On (Japan)    
(water valve in interior in heater inlet hose;    
hot water supplied from thermostat sandwich plate)    
Ill. No. Part No. Description Qty. Rqd. Remarks
39 PCH113760 HOSE, thermostat to water valve and manifold 1  
40 JHB100570 HOSE, water valve to heater inlet (lower) 1  
41A PEH100950 HOSE, heater outlet (upper) to bottom hose 1  
41B JEP10008 FLANGE AND PIPES KIT, matrix 1 Stainless steel.  Repairs heater matrix inlet and outlet pipes.
42 PCP10095 TUBE, outlet hose to bottom hose 1  
43 PYC101220 CLIP, heater hoses and bottom hose 8  
  GHC608 CLIP, heater hoses and bottom hose 8 Alternative.
44 CDU2153 CLIP, hose to hose 1  
45 CLP6235 GROMMET, heater hoses through dash 2  
         
1275cc Multi Point Injection, 1997 On    
(water valve in interior in heater inlet hose;    
hot water supplied from thermostat sandwich plate)    
Ill. No. Part No. Description Qty. Rqd. Remarks
46 HHK009 HEATER HOSE KIT, with clips 1  
47 PCH113700 HOSE, thermostat to water valve 1  
48 JHB100570 HOSE, water valve to heater inlet (lower) 1  
49A PEH100950 HOSE, heater outlet (upper) to bottom hose 1  
49B JEP10008 FLANGE AND PIPES KIT, matrix 1 Stainless steel.  Repairs heater matrix inlet and outlet pipes.
50 PCP10095 TUBE, outlet hose to bottom hose 1  
51 PYC101220 CLIP, heater hoses and bottom hose 7  
  GHC608 CLIP, heater hoses and bottom hose 7 Alternative.
52 CDU2153 CLIP, hose to hose 1  
53 CLP6235 GROMMET, heater hoses through dash 2  
54 AAU7969 TIE WRAP, heater hoses 1  
         
Water Valves       
The traditional cylinder head mounted water valve was dispensed with when the heater hose system was redesigned in 1988 to make way for the brake servo.
In its place an in-line water valve was inserted in one of the heater hoses (inlet or outlet hose, depending on model) on the engine bay side of the dash assembly.
However, by the introduction of multi point injection in 1997 the engine bay was so crowded that the water valve was relocated to the interior of the car (at least 
it didn't end up in the boot, like the windscreen washer bottle a year or two before!); Japanese market 1997 on single point injection models followed suit with 
the relocation.       
         
Ill. No. Part No. Description Qty. Rqd. Remarks
55 JJB10011 WATER VALVE, heater, in-line 1 1988-96 (sited in hose in engine bay).
56 JJB100260 WATER VALVE, heater, in-line 1 1997 on (sited in hose in interior).
57 FN106047 NUT, valve to dash 1 For JJB100260 water valve.
58 CZK6491 CLIP, outer control cable 1  
         
Water Valve Control Cables    
The water valve control cable was redesigned for 1988 to match the new 'in-line' valve in the heater hose system, which had necessarily been rerouted 
to make space for the servo-assisted braking system.  Control cables from this time onwards dispensed with the old trunnion and screw attachment to
the water valve in favour of a simple cable loop around the valve lever.  By 1990 the flame motif on the knob was replaced by a new red and blue arrow
motif, which curiously has to be ordered separately, all later cables now being supplied with a blank knob.  If you buy a new cable for a 1988-90 car and you
would rather retain the original flame motif, you'll have to gently pry it out of your old cable knob and transfer it over.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
59 JFF10003 CABLE ASS'Y, valve control, 30" long 1 1988-92, 998cc (fit flame motif 1988-90 or arrow motif 1990-92).
    (valve in engine bay)   1990-91, 1275cc Cooper carburetter (fit arrow motif).
  JFF10051 CABLE ASS'Y, valve control, 40" long 1 1991-96, 1275cc single point injection (fit arrow motif).
    (valve in engine bay)   1992-94, 1275cc carburetter (fit arrow motif).
  JFF100910 CABLE ASS'Y, valve control 1 1997 on (fit arrow motif).
    (valve in interior)    
60     - FLAME MOTIF, cable knob 1 1988-90 (reuse motif from old cable).
61 JFD10039 ARROW MOTIF, cable knob 1 1990 on.
62 FNZ106 NUT, locking 1 Included in cable ass'y
63 LWZ606 WASHER, shakeproof 1 Included in cable ass'y
64 CAM5969 GROMMET, cable through dash 1 1988-96.
65 JYC10009 CLIP, cable to rocker cover bracket 1 1991-96, 1275cc.
66 GHF1268 TIE WRAP, cable to air filter 1 1991-96, 1275cc.
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