| Rebuilt or Repaired Transmission Assemblies |
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| Unlike manual gearboxes, Somerford Mini do not offer a rebuild and repair service for automatic transmissions, other than for superficial repairs which do |
| not involve the internal workings of the transmission. This is due to the very complex nature both of the work involved and the equipment required to carry |
| out the work. |
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| We advise customers who require rebuilds or repairs to deal directly with an automatic transmission specialist - we can point you in the right direction |
| towards a reputable specialist, if required. We should also mention at this point that we carry out automatic to manual power unit transplants in our |
| workshops. Automatic engines are unique and will not fit a manual gearbox, so if a Mini is to be converted to manual gearbox the whole lot has to be |
| changed. This apparently drastic measure doesn't have to be too expensive if good secondhand components are selected, and it frequently represents a |
| very cost-effective way to get your Mini back up and running when otherwise faced with a huge bill for automatic transmission repair. |
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| As a result, we do not attempt to hold comprehensive stocks of internal components for automatic transmissions (as the following page will show). |
| Instead we limit ourselves to parts which by our own experience we consider may be fitted successfully by our customers - and even then, sometimes only |
| by the more experienced ones. As always, though, if there's anything else you require, please contact us and if it's available we will obtain it for you. |
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| Differential Housing Attachment |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 1 |
22A1012 |
GASKET, transmission case to differential cover, upper |
1 |
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
GUG705571GM |
GASKET, transmission case to differential cover, upper |
1 |
1973 on; transmissions with 'pot joint' drive shafts. |
| 2 |
22A1011 |
GASKET, transmission case to differential cover, lower |
1 |
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
GUG705572GM |
GASKET, transmission case to differential cover, lower |
1 |
1973 on; transmissions with 'pot joint' drive shafts. |
| 3 |
22A153 |
DOWEL, transmission case to differential cover |
2 |
|
| 4 |
22A691 |
PEG, oil seal housing |
1 |
|
| 5 |
22A1044 |
STUD, transmission case to differential cover |
1 |
|
| 6 |
22A1045 |
STUD, transmission case to differential cover |
4 |
|
| 7 |
22A1046 |
STUD, transmission case to differential cover |
2 |
|
| 8 |
22A1041 |
STUD, transmission case to differential cover |
1 |
|
| 9 |
22A1043 |
STUD, transmission case to differential cover |
3 |
|
| 10 |
FNZ506 |
NUT |
4 |
|
| 11 |
FNZ505 |
NUT |
7 |
|
| 12 |
LWZ305 |
WASHER, locking |
7 |
|
| 13 |
22A690 |
LOCK TAB, transmission case to differential cover, LH |
1 |
|
| 14 |
22A692 |
LOCK TAB, transmission case to differential cover, RH |
1 |
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| Torque Converter Housing Attachment |
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|
| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 15 |
22A1689 |
GASKET, transmission case to housing |
1 |
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
GUG705684GM |
GASKET, transmission case to housing |
1 |
1973 on; transmissions with 'pot joint' drive shafts. |
| 16 |
22A97 |
DOWEL, transmission case to housing |
2 |
|
| 17 |
53K547 |
STUD, transmission case to housing, short |
6 |
|
| 18 |
22A963 |
STUD, transmission case to housing, long |
4 |
|
| 19 |
FNZ505 |
NUT |
10/11 |
Qty. increases when screw not used. |
| 20 |
SH505101 |
SCREW, coarse thread, case to housing |
1 |
If fitted. |
| 21 |
LWZ305 |
WASHER, locking |
11 |
|
| 22 |
BH505181 |
BOLT, coarse thread, case to housing |
2 |
1985 on. |
| For screws, bolts and washers used to attach the torque converter housing to the cylinder block, please see the 'Automatic Transmission - Torque Converter' section. |
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| Front Cover Attachment |
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|
| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 23 |
22A1487 |
FRONT COVER, transmission |
1 |
1965-92; 848 and 998 models. |
| 24 |
22A1334 |
PIPE, valve block to front cover |
1 |
Included in 22A1487 front cover. |
| 25 |
22A1557 |
O RING, pipe |
1 |
Included in 22A1487 front cover. |
| 26 |
DAM5246 |
FRONT COVER, transmission |
1 |
1992 on; 1275 models. |
| 27 |
22A1334 |
PIPE, valve block to front cover |
1 |
Included in DAM5246 front cover. |
| 28 |
22A1557 |
O RING, pipe |
1 |
Included in DAM5246 front cover. |
| 29 |
DAM4775 |
LEVER, bell crank |
1 |
Included in DAM5246 front cover. |
| 30 |
DAM3967 |
PIN, pivot |
1 |
Included in DAM5246 front cover. |
| 31 |
TYC100110 |
CIRCLIP, lever to pivot pin |
1 |
Included in DAM5246 front cover. |
| 32 |
TGY10001 |
GUARD, inhibitor switch |
1 |
1992 on; 1275 models. |
| 33 |
SF504041 |
SCREW, guard to front cover |
1 |
1992 on; 1275 models. |
| 34 |
GUG705562GM |
GASKET, front cover to transmission case |
1 |
|
| 35 |
SH505091 |
SCREW, coarse thread, cover to case |
15 |
1965-92; 848 and 998 models. |
| 36 |
LWZ205 |
WASHER, locking |
15 |
1965-92; 848 and 998 models. |
| 37 |
DAM7754 |
SCREW, flanged, cover to case |
15 |
1992 on; 1275 models. |
| 38 |
BH506221 |
BOLT, coarse thread, cover to case |
2 |
|
| 39 |
LWZ306 |
WASHER, locking |
2 |
|
| 40 |
GUG705552GM |
GASKET, oil filter head to front cover |
1 |
|
| 41 |
22A1001 |
O RING, oil filter head to front cover |
2 |
If required. |
| For the engine oil filter and filter head, please see the engine catalogue pages. |
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| Auxiliary Pump Cover Attachment |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 42 |
88G498 |
GASKET, transmission case to pump cover |
1 |
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
GUG705683GM |
GASKET, transmission case to pump cover |
1 |
1973 on; transmissions with 'pot joint' drive shafts. |
| 43 |
22A13 |
DOWEL, transmission case to pump cover |
2 |
|
| 44 |
CHS2511 |
STUD, transmission case to pump cover, short |
1 |
|
| 45 |
CHS2512 |
STUD, transmission case to pump cover, medium |
8 |
|
| 46 |
CHS2516 |
STUD, transmission case to pump cover, long |
2 |
|
| 47 |
FNZ505 |
NUT |
11 |
|
| 48 |
LWZ305 |
WASHER, locking |
11 |
|
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| Speedometer Drive |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 49 |
27H7715 |
HOUSING, speedometer drive |
1 |
1965-92; 848 and 998 models. |
| |
TJF10001 |
HOUSING, speedometer drive |
1 |
1992 on; 1275 models. |
| 50 |
27H7714 |
GASKET, housing to auxiliary pump cover |
1 |
|
| 51 |
27H7716 |
SCREW, housing to auxiliary pump cover |
2 |
|
| 52 |
LWZ504 |
WASHER, shakeproof |
2 |
|
| 53 |
22A1881 |
PINION, 17 teeth (off white nylon) |
1 |
1965-82; 848 and 998 models with 10" wheels. |
| |
DAM2905 |
PINION, 16 teeth (green nylon) |
1 |
1982-84; 998 models with 10" wheels. |
| |
TXD10006 |
PINION, 18 teeth (red nylon) |
1 |
1984-92; 998 models with 12" wheels. |
| |
TNB10003 |
PINION, 15 teeth (blue nylon) |
1 |
1992 on; 1275 models with 12" wheels. |
| 54 |
2A3624 |
BUSH, steel, speedometer pinion |
1 |
|
| 55 |
DAM8488 |
BUSH, speedometer cable attachment |
1 |
|
| 56 |
2A3628 |
GASKET, bush |
1 |
|
| 57 |
SH504071 |
SCREW, coarse thread, bush to housing |
1 |
|
| 58 |
LWZ304 |
WASHER, locking |
1 |
|
| 59 |
22A862 |
PLATE, bush retaining |
1 |
|
| 60 |
27H7713 |
GEAR, drive, 5 teeth (not paint coded) |
1 |
1965-92; 848 and 998 models. |
| |
TNB10006 |
GEAR, drive, 7 teeth (not paint coded) |
1 |
1992 on; 1275 models. |
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| Cylinder Block Attachment |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 61 |
GUG106SS |
GASKET SET, transmission case to cylinder block |
1 |
1965-96. |
| |
GUG703049SG |
GASKET SET, transmission case to cylinder block |
1 |
1997 on (Japan). |
| 62 |
AHU1959 |
SEAL, oil, front main bearing cap |
1 |
'Half Moon' seal. |
| 63 |
LUE10003 |
O RING, transmission case to cylinder block |
1 |
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|
| 1965-92, 848 and 998 Models |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 64 |
12H1824 |
DOWEL, transmission case to cylinder block |
2 |
|
| 65 |
FHS2409 |
STUD, transmission case to cylinder block, short |
1 |
|
| |
FHS2412 |
STUD, transmission case to cylinder block, long |
5 |
|
| 66 |
FNZ504 |
NUT |
6 |
|
| 67 |
LWZ304 |
WASHER, locking |
6 |
|
| 68 |
SH604071 |
SCREW, transmission case to cylinder block |
6 |
|
| 69 |
LWZ304 |
WASHER, locking |
6 |
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|
| 1992 On, 1275 Models |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 70 |
22H983 |
DOWEL, transmission case to cylinder block |
1 |
|
| 71 |
FHS2409 |
STUD, transmission case to cylinder block, short |
5 |
|
| |
FHS2412 |
STUD, transmission case to cylinder block, long |
1 |
|
| 72 |
FNZ504 |
NUT |
6 |
|
| 73 |
LWZ304 |
WASHER, locking |
6 |
|
| 74 |
SH604071 |
SCREW, transmission case to cylinder block |
6 |
|
| 75 |
LWZ304 |
WASHER, locking |
6 |
|
| 76 |
BH604141 |
BOLT, dowel |
1 |
|
| 77 |
12A1150 |
COLLAR, dowel bolt |
1 |
|
| 78 |
PWZ104 |
WASHER, plain |
1 |
|
| 79 |
FNZ104 |
NUT |
1 |
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| Transmission Components |
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| Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
| 80 |
AMRK001 |
MASTER REPAIR KIT, transmission |
1 |
Includes clutch plates, all gaskets, oil seals and sealing washers. |
| |
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|
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
AMRK002 |
MASTER REPAIR KIT, transmission |
1 |
Includes clutch plates, all gaskets, oil seals and sealing washers. |
| |
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|
1973 on; transmissions with 'pot joint' drive shafts. |
| 81 |
TMC10006 |
BRAKE BAND, 2nd and 3rd |
2 |
All models. |
| |
TMC10005 |
BRAKE BAND, reverse |
1 |
All models. |
| 82 |
GEG805 |
GASKET SET, transmission |
1 |
Includes all gaskets, oil seals and sealing washers. |
| |
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|
|
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
GUG708003TS |
GASKET SET, transmission |
1 |
Includes all gaskets, oil seals and sealing washers. |
| |
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|
|
1973-96; transmissions with 'pot joint' drive shafts. |
| |
GUG708015TS |
GASKET SET, transmission |
1 |
Includes all gaskets, oil seals and sealing washers. |
| |
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1997 on (Japan). |
| 83 |
88G302 |
BEARING, idler gear, 1.004" ext. dia. |
1 |
1965-68; fit with CCN216 circlip. |
| |
13H7848 |
BEARING, idler gear, 1 1/16" ext. dia. |
1 |
1968-82 approx.; fit with 51K3565 circlip. |
| |
AHU1707 |
BEARING, idler gear, 1 3/8" ext. dia. |
1 |
1982 approx. on (A Plus gears); fit without circlip. |
| 84 |
CCN216 |
CIRCLIP, bearing |
1 |
1965-68. |
| |
51K3565 |
CIRCLIP, bearing |
1 |
1968-82. |
| 85 |
DAM7335 |
PLUG, drain, magnetic |
1 |
|
| 86 |
AED172 |
WASHER, sealing, drain plug |
1 |
|
| 87 |
22G1679 |
VALVE, low pressure |
1 |
1965-82. |
| |
DAM4738 |
VALVE, low pressure |
1 |
1982-85. |
| |
ADU6491 |
VALVE, low pressure |
1 |
1985 on. |
| |
BAU2303 |
REPAIR KIT, low pressure valve |
1 |
1985 on. |
| 88 |
GUG705568GM |
GASKET, valve to torque converter housing |
1 |
|
| 89 |
SH504061 |
SCREW, coarse thread, valve to housing |
5 |
|
| 90 |
LWZ204 |
WASHER, locking |
5 |
|
| 91 |
22A1570 |
STRAINER, oil |
1 |
|
| 92 |
22A1565 |
SEAL, oil strainer to pick up pipe |
1 |
|
| 93 |
22A1171 |
PIPE, oil pick up |
1 |
1965-73; transmissions with 'Hardy Spicer' drive shafts. |
| |
DAM8344 |
PIPE, oil pick up |
1 |
1973 on; transmissions with 'pot joint' drive shafts. |
| 94 |
LUE10003 |
O RING, pick up pipe |
1 |
|
| 95 |
22G792 |
PIPE, oil, valve block to adaptor |
1 |
|
| 96 |
AWN107 |
WASHER, curved, adaptor pipe |
1 |
|
| 97 |
22A1199 |
SEAL, oil, rubber |
1 |
|
| 98 |
LUE10003 |
O RING, oil pipe |
1 |
|
| 99 |
DAM9051 |
CONTROL ASSEMBLY, kickdown |
1 |
|
| 100 |
27H8422 |
E CLIP, kickdown control bolt |
1 |
Included in kickdown control assembly. |
| 101 |
27H7738 |
CLIP, control rod |
1 |
Included in kickdown control assembly. |
| 102 |
GUG705570GM |
GASKET, control to transmission case |
1 |
|
| 103 |
SH504061 |
SCREW, coarse thread, control to case |
2 |
|
| 104 |
LWZ304 |
WASHER, locking |
2 |
|
| 105 |
PWZ104 |
WASHER, plain |
2 |
|
| 106 |
22A975 |
ROD, valve operating |
1 |
1965-71. |
| |
22A1690 |
ROD, valve operating |
1 |
1971-92; 848 and 998 models. |
| |
DAM5226 |
ROD, valve operating |
1 |
1992 on; 1275 models. |
| 107 |
22A978 |
SEAL, oil, operating rod |
1 |
1965-71; fit with 22A977 retaining cup. |
| |
13H6585 |
SEAL, oil, operating rod |
1 |
1971 on; fit with DAM9317 retaining clip. |
| 108 |
22A977 |
CUP, seal and fork end gaiter retaining |
1 |
1965-71. |
| |
DAM9317 |
CLIP, seal retaining |
1 |
1971 on. |