Brake systems - diagonal split with PDWA valve 1974-75

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WASHER-SPRING, 1/4''
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BRAKE/CLUTCH PIPE-CUNIFER 3/16'' PER METRE
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BRAKE/CLUTCH PIPE-COPPER-3/16'' -PER METRE
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SET SCREW-1/4'' UNF x 1 1/8''
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SLEEVE-RUBBER-BRAKE/CLUTCH PIPE PROTECTION
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TUBE NUT-BRASS,BRAKE UNION-7/16'' UNF, MALE
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Note: This system is applicable to left hand drive models 1974-75 and right hand drive (Japan) 1974-75 models.
         
Brake Pipes
Pre-Assembled Copper Brake Pipe Kits
At time of writing (2005), copper brake pipe kits are not available for this early type of diagonally split system. While kits are available for the later type of diagonally split system detailed in the next section of this catalogue, most pipe lengths and fittings differ significantly, precluding their use on the early system. Please choose the individual pipes you require from the list below.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
1 - BRAKE PIPE KIT, copper, car set 1 Not available - please choose individual pipes.
         
Pre-Assembled Brake Pipes
Pre-assembled individual brake pipes can be supplied. If you order one of the part numbers below, you will receive a brake pipe assembly made from Cunifer, a superior material which bends to shape easily, doen't work harden and subsequently split and does not corrode. If desired, however, we will supply pipes in original Bundy material or copper - for either of these, please contact us. See 'Connectors and Valves' for an explanation of PDWA.
Ill. No. Part No. Description Qty. Rqd. Remarks
2 GPP30TT BRAKE PIPE, master cylinder primary to PDWA valve 1 LHD. To 7/16 UNC port on valve.
  GPP10AT BRAKE PIPE, master cylinder primary to PDWA valve 1 RHD, Japan. To 7/16 UNC port on valve.
3 GPP32AA BRAKE PIPE, master cylinder secondary to PDWA valve 1 LHD. To 3/8 UNF port on valve.
  GPP10AA BRAKE PIPE, master cylinder secondary to PDWA valve 1 RHD, Japan. To 3/8 UNF port on valve.
4 GPP16AT BRAKE PIPE, PDWA valve to RH front hose 1 To 7/16 UNC port on valve.
5 GPP30AA BRAKE PIPE, PDWA valve to connector 1 To 3/8 UNF banjo on valve.
6 GPP18AA BRAKE PIPE, connector to LH front hose 1  
7 GPP10AA BRAKE PIPE, bridging between front wheel cylinders 2 Drum braked models.
8 GPP96AC BRAKE PIPE, PDWA valve to RH rear hose 1 Saloon models. To 3/8 UNF banjo bolt on valve.
  GPP102AC BRAKE PIPE, PDWA valve to RH rear hose 1 Clubman Estate, Van and Pick Up. To 3/8 UNF banjo bolt on valve.
9 GPP116CT BRAKE PIPE, PDWA valve to LH rear hose 1 Saloon models. To 7/16 UNC port on valve.
  GPP120CT BRAKE PIPE, PDWA valve to LH rear hose 1 Clubman Estate, Van and Pick Up. To 7/16 UNC port on valve.
10 GPP10AC BRAKE PIPE, rear hose to rear wheel cylinder 2  
         
Brake Pipe Components
If you have flaring and pipe bending tools to hand, individual components to make up your own brake pipes are also available:
Ill. No. Part No. Description Qty. Rqd. Remarks
11 CNF316 BRAKE PIPE, superior cunifer material, per metre A/R Will require cutting and flaring to fit.
  HCP316 BRAKE PIPE, copper material, per metre A/R Will require cutting and flaring to fit.
12 TM606031 TUBE NUT, steel, pipe union, 3/8 UNF, male A/R Fitting code 'A' in brake pipe part numbers.
  HU1 TUBE NUT, brass, pipe union, 3/8 UNF, male A/R Fitting code 'A' in brake pipe part numbers.
  BHA4706 TUBE NUT, steel, pipe union, 7/16 UNC, male A/R Fitting code 'T' in brake pipe part numbers.
  HU7 TUBE NUT, brass, pipe union, 7/16 UNC, male A/R Fitting code 'T' in brake pipe part numbers.
13 TN606031 TUBE NUT, steel, pipe union, 3/8 UNF, female A/R Fitting code 'C' in brake pipe part numbers.
  HU1A TUBE NUT, brass, pipe union, 3/8 UNF, female A/R Fitting code 'C' in brake pipe part numbers.
         
Brake Hoses
Ill. No. Part No. Description Qty. Rqd. Remarks
14 GBH170 BRAKE HOSE, rubber, front 2 Drum braked models.
  GBH249 BRAKE HOSE, rubber, front 2 Disc braked models.
15 GBH250 BRAKE HOSE, rubber, rear 2  
         
We also stock stainless steel braided hoses - much more durable than the rubber originals, and giving a more positive feel to the brake pedal.
Ill. No. Part No. Description Qty. Rqd. Remarks
16 BHS004 BRAKE HOSE SET, stainless steel braided, car set 1 Car set of four brake hoses; for drum or disc braked models.
17 BHS005 BRAKE HOSE SET, stainless steel braided, rear 1 Set of two braided rear brake hoses.
18 21A228 NUT, locking RH front hose to subframe 1  
19 2K8686 NUT, locking LH front hose to subframe 1  
20 WE600101 WASHER, shakeproof 2  
21 3H2287 WASHER, sealing, front hose to front brake 2  
22 NT606041 NUT, thin, rear hose to mounting 4  
23 LWZ606 WASHER, shakeproof 6  
         
For those converting their Mini to Metro-type four pot callipers and ventilated discs, we can supply an easy-to-fit and safe remedy to the problem of how to plumb in the dual line callipers when there's only one brake pipe to each front brake on a Mini. Our set of stainless steel braided hoses replace the standard front brake hoses and at the same time bridge the gap between the two ports on each calliper, removing the need to replicate the complicated dual line to each calliper set up of the Metro (or indeed the ERA Mini Turbo, which used similar callipers).
         
Ill. No. Part No. Description Qty. Rqd. Remarks
24 BHS003 BRAKE HOSE SET, four pot calliper conversion 1  
         
Connectors and Valves
Note that 'PDWA valve' means the 4 way valve with a warning switch attached to the dash crossmember (PDWA actually stands for pressure differential warning activator - in other words, it tells you when you've got a leak). Original brass PDWA valves went through a period of being very thin on the ground, and some owners as a result may have replaced theirs with a later non-Mini cast iron design. Note that switches are not interchangeable between brass and cast iron PDWA valves.
Ill. No. Part No. Description Qty. Rqd. Remarks
25 27H8456 ADAPTOR, master cylinder ports, 7/16 UNC to 3/8 UNF 1/2 Fitted to secondary port on LHD and both ports on RHD.
26 13H5905 PDWA VALVE, with switch, brass 1  
  RTC2525 PDWA VALVE, with switch, cast iron 1 Non-standard replacement for original brass PDWA valves.
27 RTC685 SWITCH, PDWA valve 1 For brass PDWA valves.
  AAU1700A SWITCH, PDWA valve 1 For cast iron PDWA valve.
28 BAU1704A REPAIR KIT, PDWA valve 1 For brass PDWA valves.
  BAU1775 REPAIR KIT, PDWA valve 1 For cast iron PDWA valve.
29 SH604091 SCREW, PDWA valve to dash crossmember 1  
30 LWZ204 WASHER, locking 1  
31 21A2518 BANJO CONNECTOR, PDWA valve 1  
32 7H7853 BOLT, banjo 1  
33 3H550 WASHER, sealing, bolt to banjo 1  
34 233220A WASHER, sealing, banjo to PDWA valve 1  
35 BCA4002 CONNECTOR, valve to LH hose pipes 1  
         
Brake Light Switch
Ill. No. Part No. Description Qty. Rqd. Remarks
36 13H3735 SWITCH, brake light, mechanical 1  
37 BMK1903A NUT, locking mechanical brake light switch 1  
         
Clips
Ill. No. Part No. Description Qty. Rqd. Remarks
38 CAC402 CLIP, double, pipes to dash 2  
39 GHF1192 CLIP, single, pipe to dash cossmember 1  
40 6K751 SLEEVE, rubber, front to rear brake pipes A/R  
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