Fuel tanks, fuel pump and fuel systems - multi point injection

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WASHER-SPRING, 5/16''
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Fuel injection fitted models; can be used to plug hole in rear floor.
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FUEL INJECTOR ASSEMBLY-MPI
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Multi Point Injection
As emissions regulations became ever more stringent through the 1990s, Rover had to re-engineer their Single Point Injection (SPi) fitted models to accept more conventional and more efficient injection systems, which deleted the single injector from the throttle body in favour of multiple injectors mounted on a fuel rail. The Mini thus became the proud owner of two injectors in a system known sometimes as Twin Point, although most of the market place refers to it as Multi Point Injection ('MPi'). From 1997 the MPi system was specified for Minis in all markets except Japan, which retained SPi through to the end of production.
         
Fuel Tanks
Ill. No. Part No. Description Qty. Rqd. Remarks
1 WFE106090 FUEL TANK ASS'Y, restricted filler neck, Black 1 Not Paul Smith limited edition.
  WFE106090HOQ FUEL TANK ASS'Y, restricted filler neck, Citrus Green 1 Paul Smith limited edition, 1998.
2 XNB100380 SENDER UNIT, fuel gauge, locking ring type 1  
3 ARA1501 RING, locking sender unit to tank 1  
4 ARA1502 SEAL, sender unit to tank 1  
5 WLD100660 FILLER CAP, locking, non-ventilated, chrome finish 1  
6 21A2109 SEAL, filler cap 1 Included in filler caps.
7 FAM3135 SEAL, filler neck 1  
8 WGG100010 GROMMET, filler neck to back panel 1  
9 21A2838 STRAP, tank retaining, diagonal 1  
10 SH605061 SCREW, strap to seat brace 1  
11 LWZ205 WASHER, locking 1  
12 13H7583 SCREW, strap to rear floor bracket 1  
13 346071A NUT RETAINER, J type 1  
14 WJX10010 PROTECTOR, fuel tank 1  
15 WZM10001 FASTENER, protector 2  
         
Fuel Pump
Ill. No. Part No. Description Qty. Rqd. Remarks
16 WFX100810 FUEL PUMP ASSEMBLY, with filter 1  
  WFX100810P FUEL PUMP ASSEMBLY, without filter 1 Non-genuine.
17 EDP9317 PACKING, pump mounting 1  
         
Fuel System
Ill. No. Part No. Description Qty. Rqd. Remarks
18 WFU100560 VALVES AND BRACKET ASS'Y 1  
19 WJP105870 VENT PIPE, valve hose to charcoal cannister 1  
20 WJH10139 HOSE, tank to fuel pipe 1 Marked with orange identification bands.
21 WJP105860 FUEL PIPE ASS'Y, tank to filter 1  
22 GFE7059 FILTER, fuel 1 1997-98.
  WJN101190 FILTER, fuel 1 1998 on.
23 WKB10019 ADAPTOR, filter inlet 1 1997-98.
24 WKB10018 PIPE, outlet to fuel pipe 1 1997-98.
25 WKB10018L PIPE, outlet to fuel pipe 1 1998 on.
26 EDP9976 O RING, adaptor 2  
27 WJU10142 BRACKET, filter mounting 1  
28 CRC9380 MOUNTING, rubber, bracket 2  
29 CRC9389 DISTANCE PIECE, mounting 2  
30 FS106165 SCREW, filter mounting, long 1  
31 FS106105 SCREW, filter mounting, short 1  
32 WJP105880 FUEL PIPE ASS'Y, filter to engine 1  
33 WJP105890 FUEL PIPE ASS'Y, return from engine to tank 1  
34 WJH10264 HOSE, return pipe to tank 1  
35 MHQ100130 SWITCH AND BRACKET ASS'Y, inertia 1  
36 WQT100030 SWITCH, inertia, fuel cut off 1 Included in switch and bracket ass'y.
37 WYA10001 GROMMET, triple, fuel pipes through rear floor 1  
38 WJC10034 CLIP, pipes to body 6  
39 UKC3803 CLIP, hose 4  
40 WJX10008 PROTECTOR, fuel pipes, front 1  
41 EYH10001 NUT, nylon 4  
         
Throttle Body
Ill. No. Part No. Description Qty. Rqd. Remarks
42 MHB101351 THROTTLE BODY ASSEMBLY, 48mm bore 1 With original plastic body.
  ABF622 THROTTLE BODY ASSEMBLY, 48mm bore 1 With improved alloy body.
  ABF637 THROTTLE BODY ASSEMBLY, 52mm bore 1 With improved alloy body; large bore version.
The original factory MPi throttle body, being plastic, tends to suffer from distortion and cracking (it is in a rather warm place, after all). An alloy bodied replacement throttle body of course suffers neither of these problems, and actually benefits from the fact that the throttle valve can open further. A larger 52mm bore version of the alloy body is also available, providing a very useful power increase of up to 10%. Taking only about thirty minutes to install, neither of the alloy throttle bodies require adjustments to be made to the engine's electronic control unit. However ECU adjustment would probably be necessary to realise full potential if using the large bore throttle body together with other engine or exhaust modifications.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
43 MHB101351RS O RING, throttle body upper 1 Included in throttle body assembly.
44 SLD100080 POTENTIOMETER KIT, throttle body 1 Included in throttle body assembly.
45 MLZ100050 STEPPER MOTOR (idle control valve) 1  
46 JZX6187 SCREW, stepper motor attaching 2 Included in stepper motor assembly.
47 MAH100970 HOSE, vacuum 1  
48 FS106257 SCREW, flanged, throttle body to manifold 4  
49 MHU100900 BRACKET, abutment 1  
50 AAU6365 TIE WRAP, harness 1  
         
Fuel Rail
Ill. No. Part No. Description Qty. Rqd. Remarks
51 MJN100670 FUEL RAIL ASS'Y, with regulator 1  
52 FB106067 BOLT, flanged, fuel rail to manifold 2  
53 MHH100280 HOSE, vacuum, manifold to regulator 1  
54 MYC100230 CLIP, hose to regulator 1  
55 MJY100460 FUEL INJECTOR ASSEMBLY 2  
56 MKG100240 O RING KIT, injector 2 Included in injector assembly.
57 MHN10004 CLIP, fuel injector 2  
58 WJH103900 PIPE ASS'Y, fuel rail feed 1  
59 WJH103910 PIPE ASS'Y, fuel rail to return pipe 1  
60 BAU5325 O RING 2 Included in fuel rail feed and return pipes.
61 MYP100300 SCREW, pipes to fuel rail 4  
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