I think there were less than 30 made in this colour combination in 1964 – maybe it was a bit too garish for people back in the ‘60s! This might seem like a lot of money for a car that needed a complete rebuild, but talking to Pete it seems this isn't so unusual these days and that values for even the scabbiest sought-after models such as the MKI S are on the up. "We've had people that have spent £3500 on a box of bits, so Ant's was good value!" Pete says "we always say to make sure you have the bits that are unique to the car - the bodywork is not that important as we'll usually replace most of it anyway. This one had the 120mph speedo which was unique to the early ones and he was lucky as, although the head and carb weren't there, it had the original block, rods and the gearbox with the 22G333 casing, which is quite rare".
Despite juicy original parts such as the speedo though, you only have to look at the 'before' photos to see that there wasn't an awful lot else that could be salvaged from the original shell. The Mini was barely recognisable as a MKI S and had been treated to a home-deseaming job, a matt black paint job with fetching red coach lines, some home-made arches, which Pete reckons were made out of 'biscuit tin or something!', and a bonnet scoop and a home-made flip-front which would do most boy racers proud. It had home-made arches and had been deseamed with an arc welder, which had trashed the shell," Pete says "it was amongst the worst Minis we had done, but they're increasingly coming in that state now," he says, "you can't beat new metal at the end of the day, especially if the replacement panels are available".
The only parts of the donor shell remaining now are the front and rear bulkheads and parcel shelf - even the roof had to be replaced thanks to the gutter being missing, plus numerous dents and advanced corrosion. Most of the panels fitted were Heritage which are made on the original tooling and fit superbly and were not available. Somerford either used MMachine panels or modified Heritage ones to fit. Some parts had to be fabricated from scratch, "for example the boot lid" Graham says. "The MKI Heritage boot lid wasn't available when we did this Mini, so it has a MKIII boot lid but we added the depression from the MKI boot lid." It's not just a case of making sure each part of the car is exactly as it should be - actually using the car is important and Somerford Mini spend a lot of time getting the panel fit just so. "We spent about two days per door at the point where the A panels are fitted to make sure that the doors fit properly and the sliding window catches can be moved with one finger!" Graham says "It's hard to get stuff to fit on Minis as the tooling is antiquated and the car is antiquated!".
Once the shell was finished and prepped Somerford painted it in two-pack, inside, outside and underneath – Fiesta Yellow for the body and Old English White for the roof – as per the original spec. The process is the same for each area of the car. “We certainly would not dream of going anywhere near it with Hammerite and under-seal, “Pete says.
Meanwhile the engine had been sent to Richard Longman for restoring and tuning. "Ant wanted a '60s engine builder's name on the engine so it went to Longman, although normally rebuild work is carried out in-house," Pete says. "Obviously Downton wasn't as option! It's a Stage 3 head spec polished and ported, but with the original valve sizes."
Luckily the original engine and gearbox was still with the car, but both needed some work. The original cylinder head and carbs were missing so had to be replaced, plus some home-engineering had to be repaired. "It has a 12G940 head replacing the original AEG163 which was missing. These are rare anyway - the valves were slightly bigger which caused the head to crack in between the valves," Graham says, "the engine was rusted and seized and was already bored to plus - 60 but we've had it sleeved back to 1293cc.